Cyclone Dust Collection & Duct Sizer

Calculate ACGIH machine capture CFM, duct friction loss, total static pressure (in. WG), and required cyclone motor horsepower.

1. Machine & Branch Duct Setup

Standard ACGIH industrial airflow required for true fine-dust capture.
Maintains air velocity above 3,800–4,000 FPM to avoid pipe clogs.

2. Ductwork Run & Resistance

Total distance along main trunk to machine port.
Counts turns in the line (a 45° bend counts as half a 90° elbow).
Ribbed flex hose creates 3Ɨ to 4Ɨ the friction resistance of smooth steel.

2. Engineered System Performance

Recommended Cyclone Impeller Power:
Enter duct specs
Select machine port and enter run measurements.
Total System Resistance (Static Pressure Loss):
0.0 in. WG
Duct: 0.0" | Elbows: 0.0" | Flex: 0.0" | Cyclone/Filter: 0.0"
Calculated Operating Airflow at Machine Port:
0 CFM
Meets ACGIH standard for airborne PM2.5 capture.
Duct Air Transport Velocity:
0 FPM
Target: 3,800–4,200 FPM (Ideal wood shop chip suspension).

Woodworking Machine Capture Airflow & Duct Velocity Guidelines

ACGIH recommended capture CFM, optimal pipe sizes, and minimum air transport velocities:

Machine Port Min Capture Airflow Recommended Duct Diameter Target Duct Velocity Friction Drop / 10' Min Impeller Power
10" Cabinet Table Saw650 CFM6.0" Main (4" Base + 2.5" Guard)3,820 FPM~0.42 in. WG2.0–3.0 HP
8"–12" Parallelogram Jointer500 CFM5.0" or 6.0" Duct3,900 FPM~0.38 in. WG2.0 HP
15"–20" Thickness Planer785 CFM6.0" Smooth Spiral Pipe4,000 FPM~0.58 in. WG3.0 HP
24"+ Wide Drum Sander850 CFM6.0" or 7.0" Duct4,320 FPM~0.72 in. WG3.0–5.0 HP
Compound Miter Saw Hood600 CFM5.0" or 6.0" Duct3,850 FPM~0.40 in. WG2.0–3.0 HP

Frequently Asked Questions

What is the minimum duct velocity to prevent sawdust buildup?

Main trunk velocity must stay between 3,800 and 4,200 FPM. Dropping below 3,500 FPM causes dust to fall out of the airstream and accumulate along horizontal runs.

How much static pressure does flexible hose add?

Ribbed flexible PVC hose creates roughly 3 to 4 times the friction resistance of smooth spiral pipe of identical diameter.

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